BENEFITS OF DOCUMENT
DESCRIPTION
The Lean Shop Floor Yellow Belt Series are designed and developed in a very simple way so that the shop floor staff with little or no formal education can understand. When a staff member completes all the 8 modules he / she can be awarded a certificate.
There are 8 modules namely:
1. Apply Lean Practices
2. Apply 5S Pinnciples
3. Undertake Root Cause Analysis
4. Apply Cost Factors
5. Apply Quick Changeovers
6. Apply JIT Principles
7. Apply TPM Principles
8. Sustain Process Improvements
This module Apply TPM Principles covers the following topics:
Preventative maintenance
Total Productive Maintenance (TPM)
Advantages of TPM
The six big losses
How to prepare for TPM
Autonomous Maintenance
Cleaning
Inspecting
Lubricating
Tightening
Making Improvements
Root cause analysis
4M/fishbone
5 whys
Recording data
Graphs
Measuring Improvements
Availability rate
Performance rate
Quality rate
OEE
*Total number of slides = 46
You can also buy all the 8 modules at a discounted price. Pl look for "Shop Floor Series – All in 1"
This comprehensive module on TPM Principles is essential for any organization aiming to minimize equipment downtime and boost productivity. It delves into the root causes of equipment inefficiencies and provides actionable strategies for autonomous maintenance, ensuring that operators are fully equipped to handle their machinery. The module emphasizes the importance of visual controls and communication strategies to maintain continuous improvement on the shop floor.
Real-world examples and practical procedures are included to illustrate the application of TPM principles, making it easier for your team to implement these practices. The focus on measuring Overall Equipment Effectiveness (OEE) ensures that you can track and quantify improvements, providing a clear ROI for your TPM initiatives. This module is a must-have for any lean transformation journey.
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Source: Best Practices in Total Productive Maintenance, Shop Floor PowerPoint Slides: Lean Shop Floor YB Series - 7. Apply TPM Principles PowerPoint (PPT) Presentation, Vishnu Rayapeddi
This document is available as part of the following discounted bundle(s):
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Lean Shop Floor / Yellow Belt Training Series - 8 Modules
This bundle contains 8 total documents. See all the documents to the right.
Total Productive Maintenance Autonomous Maintenance RCM PowerPoint Diagrams Compilation Valuation Operational Excellence Cost of Quality Quality Management & Assurance Cost Reduction Assessment Gap Analysis M&A (Mergers & Acquisitions) Quick Changeover Consulting Training Strategy Frameworks Consulting Frameworks Overall Equipment Effectiveness Planned Maintenance
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